BioProcess TEA Calculator


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  • Chemical Inputs










  • Financial Inputs
    Target Selling Price: $/kg
    MSP Margin: %
    Payback Period: Years
    Discount Rate: %
    Tax Rate: %
    % Debt Financed: %
    Debt Interest Rate: %
    Loan Term: Years
  • Plant Level Inputs
    Capacity: kta
    Annual Uptime: %
    Batches "On Spec": %
       
    Main Fermenter Size: x1000L
  • Raw Materials
    Glucose: $ /lb
    Ammonia: $ /lb
    Natural Gas: $ /MMBtu
    Electricity: $ /KWh
    CEPCI:
  • Fermentation Inputs
    Ave. Volumteric Rate: g/L-hr
    Titer: g/L
    Yield: % of Theoretical
    Turnaround Time: hours
    Media Cost: $ /kg CDW
    Temperature: °Celsius
  • DSP Assumptions
    Overall DSP Yield: %
    % of Total OPEX: %
    % of Total CAPEX: %
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  TEA Details


Financial Results


This tool represents an early stage TEA, subject to the limitations of a generic aerobic bioprocess as currently modeled. Assuming a final bioprocess conforms to this model we estimate an error up to +/- 50% consistent with other early stage TEAs based on material and energy balances.

Target Selling Price: $ /kg,      OPEX: $ /kg,      CAPEX: $ /kg,      TCI: $ Million
NPV: $ Million,      ROI:  %,      IRR:  %
$/kg Minimum Selling Price to achieve a  % Margin upon initial ramp up

Projected Cumulative Cash Flow



Chemistry


Product : ,      Mol. Weight:  (g/mole),      Theor. Yield:  (g Product/g Glucose)

Conversion:     C6H12O6 + NH3 + O2 → CHON + H2O + CO2


* If NaN appears, the product as entered cannot be balanced.


Process Results


Optimal Annual Capacity:  (kta)
Rate:  (g/L-hr),      Titer:  (g/L),      Fermentation Yield:  (g Product/g Glucose)
Final Biomass Level:  (gCDW/L),      Specific Rate:  (g/gCDW-hr),      Fermentation Time:  (hrs)
Maximal OTR:  (mmoles O2/L-hr),      Maximal Kla:  (per sec),      Maximal Cooling Rate:  (kJ/hr)
DSP Yield:   (g Purified Product /g Produced via Fermentation)
Overall Yield:   (g Purified Product /g Glucose)

Fermentation Time Course



OPEX Breakdown, $/kg

CAPEX Breakdown (TIC) $






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